How to feeding during briquette machine working process?

When coal briquetting equipment working, you should feeding to the machine, then through roller add pressure, final briquettes discharged then through belt conveyor conveying to final products storage. General feeding methods include falling into method, sucking in method, top filling method and bottom filling method. We hereby introduce for you the first two kins method details.
I.Falling into method: through box feeder conveying raw material to coal briquette machine feeding port, freefall way automatic making powder material which has already mixed feeding to the machine, when you adopt this method feeding, the filling speed and uniformity general depend on the ball nest cross-sectional area and powder speed.
II.Sucking in method: the selected powder size at the range of 40-200um, if using falling into method, when ball nest too narrow, powder is difficult feeding, the machine will working with low speed and will effect the machine working efficiency, in order to improve this phenomenon, you should adopt sucking in method.

During coal briquette machine working process will appear coal briquettes can't forming or final briquettes after formed is easy to be crushed, then what's the reasons cause the forming problems?
1.Coal briquette machine pressure control. Suit pressure isn't a fixed value, briquette machine should according different forming raw materials and additives batching ratio condition to adjust the most suitable pressure value.
2.Different raw material should with different treatment as coal briquette machine can press many kinds raw materials, some of them should add water or binder.
3.During coal briquette production line output briquettes pressing process add water and binder ratio problems.
4.Raw material size is also one factors.
The briquetting machine technical parameters:

http://www.kf-briquettepress.com/solutions/Coal-briquette-production-line.html

Coal briquette machine commissioning tips:

New purchased coal briquette machine if selected factory and machine quality without questions then can be installed and production. Maybe some users have already commission the machine at the supplier factory in advance, it's better. If not, after installed, we should take a commissioning of the machine to check the machine working condition and whether installed at the right position.Henan kefan machinery is a professional briquetting plant manufacturer, provide complete briquette machine production line design, planning, production and installation. The followings are the machine working tips summarized by henan kefan:

1.Before commission the machine, you should prepare relative installation and preparation working. Such as raw material preparation, especially coal, you should add water, binder.
2.The whole coal briquette machine installation each preparation after finished and after start the machine, you must make the machine working for about several minutes then feeding. This process purposed is pre-heating the machine. If it have questions, we can maintenance them in time. Prevent during the production process appear problems are difficult to solve.
3.After the machine working without materials and without any problems then can be produced. Commissioning the machine with material is the best way to check the machine. But you should pay attention, you can't feeding first then start the coal briquette machine. Thus will cause very large loading capacity and will appear burn out the motor phenomenon.
The briquette machine technical parameters:

http://www.kf-briquettepress.com/solutions/Coal-briquette-production-line.html

Coal briquette machine relative technical guidance

Coal briquette machine structure:

1.Feeding part, this part main used to realize quantitative feeding to make sure materian uniform feeding between the rollers. Skillful operation technology is the most important terms to ensure briquette machine normal working.
2.Driving part, this part system: motor--V-belt--reductor--open type gear--roller. Main machine by electromagnetic speed adjust motor provide power, through pulley, cylindrical gear reducer, through rod pins coupler driving to main shaft.
3.Forming part, mainly referring to main machine part, core part is roller. The machine can according briquetting density requires to adjust pressure, flexible working.Coal briquetting plant output briquettes with features of high heating value, high hardness, fire-resistant and can be stored for a long time. Different briquette machine with different production capacity, of course, also with different cost. User should familiar with coal briquette machine equipment working process and operation process, checking whether pressing and forming part with enough pressure or not, match with mixer and feeder effectively working, according briquetting ratio condition control production process.

After coal briquette machine pressure achieved standard then feeding, after briquette machine working about 3-5minutes then feeding, material after 20-30 seconds mixing then press. During briquette machine press material process, you must make sure the added enough raw materials and good control the working pressure and coal briquettes forming factors. Through suitable adjust briquette machine pressing technical parameter to make sure coal briquette machine smoothly working. During the machine working process, you should pay attention to the machine normal working and exactly batching adjustment. After briquetting plant for sale finished working, you should clean the matched mixer and each auxiliary equipment, then close all valves. Ensureance the machine without damage then by technical staff maintenance and troubleshooting and make sure the machine with excellent working process.
The briquette machine technical parameters:

http://www.kf-briquettepress.com/solutions/Coal-briquette-production-line.html

Charcoal briquette machine using carbon powder as raw material

Charcoal briquette machine also called carbon powder forming machine, it's another kind auxiliary forming machine, the main process: press traditional charcoal briquette machine carbonization process appeared crushed charcoal or unqualified charcoal through second time utilization made another kind charcoal stick(carbon powder stick); Carbon powder forming machine main using the crushed charcoal or already carbonized unquality charcoal stick through crush, mixing then extrusion to forming.

Charcoal making machine technical parameters:
Power: 5.5kw
Production capacity: 300-500kg/h
Overall dimensions: 1510*710*1070mm
Sawdust briquette machine features:
1.First carbonization then forming, making original five times working process reduction of two times working process;
2.Wearing parts service life from original 40hours increase to 4000hours;
3.Power consumption decreased 60%;
4.Charcoal stick briquette machine production capacity improved 2-3times;
5.Operation difficulty decreased greatly;
6.Bad quality charcoal changed to high quality charcoal, high quality charcoal changed to special usage charcoal.
7.Bad quality content from 60% improved to 70-75%; high quality content achieved above 83%, make it expand in the market.
The briquette machine technical parameters:

http://www.kf-briquettepress.com/briquette-machine/Charcoal-Rod-Machine.html

Mineral powder briquette machine material coke powder application:

Mineral powder briquette machine process coke powder using add press forming method. The process have hot press and cold press two kinds. Coke is making a certain cohesiveness coal material heat to plastic temperature(generally is 800-1000 degree) then carbonization forming. Cold press coke is making low volatilize weak cohesiveness coal or without cohesiveness coal match with suit amount binder, under binder soft temperature(generally is 70-100 degree), then carbonization and formed.
Briquetting machine raw material coke is a kind bituminous coal with features of high coalification degree, good coking property. The coke briquetting process main have the following features: eco-friendly continuous high carbonization efficiency, adopt anthracite making coke and match technology, coke new type without waste discharge environmental protection dry distillation carbonization furnace technology, hydraulic push installed machine, gas recovery afterburning technology, adopt waste heating horizontal coke dryer, coke gas depuration recycled water, mezzanine water-cooled steam dry coke quenching technology, computer accurate batching weighing system, reduced working operators.
This briquetting plant for sale project main raw materials are the sieve materials during coke production and conveying process, the granule size is smaller then 5mm coke powder or weak bond coal powder. The raw material is very difficilt to utilize and if direct burning will pollute the environmental greatly. Processing coke powder or the coal powder to briquettes can instead coke used in iron smelting and casting industrials.
The briquette machine technical parameters:

http://www.kf-briquettepress.com/techonlogy/Coal-Briquette-Machine-Productionline-Ca.html

Organic fertilizer equipment---semi-wet material crusher

Semi-wet material crusher application and features: the machine for biomass ferment organic fertilizer material required moisture is 25-50%, crushed size should achieve granulating requires. Under a certain range, it can be adjust according to user required crushing size. For the glass, ceramic, brick, crushed stone and other hard material in city life garbage, made grinding function, achieved safety using effect.

Semi-wet material crusher structure:
1. Machine frame part: all the machine normal working inseparable of solid machine frame, the machine frame casted by high quality carbon steel plate, can completely meet the machine working purpose.
2. Rotor crushing part: the fertilizer crushing machine rotor with novel structure, reasonable design, adopt top and bottom two group rotor blade crushing, crushing effect is twice better then other products, material from feeding port feeding to crushing chamber, through double stage blade and crushing plate coutinuous grinding, making material achieve granulating requires.
3. Crushing plate adjust device: when operation, through adjust the distance between crushing plant and rotor blade, determined the crushed material fineness and production capacity requires.
4. Semi-wet material grinder driving and connection part: the machine driving by soft belt. Motor driv pulley, belt, directly driving to main shaft, making main shaft high speed rotation and achieve crushing effect.
The fertilizer crushing plant technical parameters:

http://www.kf-fertilizermachine.com/auxiliary-equipment/Semi-wet-material-grinder.html

How to ensure coal briquette machine safety during forcibly feeding process

During forcibly feeding to coal briquette machine, from feeding spiral bottom part to type wheel bite angle this area can be treat as pre-densification zone or pre-compaction zone. The pre-pressure in this zone has big influence on type wheel diameter, forming pressure, machine size and the investment.

On briquette machine adopt tower type or compressibility feeding spiral. Type wheel diameter select 6-60inchs, forming press choice 10000-100000, pre-pressure choice 0.01-100Lb/in, the remaining variables are fixed. When type wheel working speed increased, then the pressing time is shortened. If working speed exceed 20r/min, for some materials, pressing time is a limit factor. Then the smallest type wheel diameter and the relative pre-pressure depend on the required shortest pressing time.
When pre-press increase, then the required type wheel diameter and force decrease, then the briquette equipment size, weight and cost also decrease. Although type wheel diameter and force decreased, but if you want to get the same production capacity, then the type wheel power consumption should still keep as before.
Feeding spiral type and axialflow type briquette machine. Along with compression ratio increased and under high pressure, the friction between material and spiral increased, feeding spiral power consumption increased. Coal powder briquetting plant for sale total consumption is subtotal of type wheel and feeding spiral. Thus, if the production capacity and ball pressure pressure keep constant, total power consumption along with pre-pressure increase together.
Henan kefan machinery professional produce briquette machine, coal briquette machine, dry powder briquette machine, desulfurization gypsum briquette machine, mineral powder briquette machine, coal powder briquette machine, etc. We'll provide you the working site installation guide, the machine operation commissioning, staff training, provide you the most comprehensive after-sales service.
The briquetting machine technical parameters:

http://www.kf-briquettepress.com/techonlogy/Coal-Briquette-Machine-Productionline-Ca.html