Which materials suit forming by dry powder briquette machine?

During dry powder briquette machine working process, the forming effect limited by forming pressure, as coal briquette coal powder press should suffering external compression then forming, then which materials suit forming by the briquetting plant for sale?

1. Dry powder briquette machine china supplier require material can't within iron block or high hardness ore, block debris to avoid damage the briquette machine roller and bearings, so, during the machine working process should using screen separation equipment to avoid iron ore, high hardness ore block feeding to ore powder briquette machine and lead to unnecessary problems.
2. Dry powder briquette making machine material moisture should control at 8-10%, material moisture for material forming has big effect, different moisture material output different products, you should ensure material requires.
3. Dry powder briquette press machine material size requires: you should make sure 30-40% material size below 1mm, 30-40% material size from 1mm to 2mm, material size below 3mm at about 10% content.
If above three item you can't meet the requires, you should select other briquette making machinery to process. As we all known, the higher the briquetting equipment forming pressure, the more strength of the output products, therefore, if we want to high working efficiency produce high quality products, you should select the suit raw material and the equipment.
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Compound fertilizer roller extrusion granulating process and disadvantages brief introduction:

1. Making qualified raw material according to ratio requirements add to high efficiency mixer uniform mixing;
2. Conveying to disc feeder, during conveying process, remove all the iron property material;
3. Material discharged from disc feeder uniform feeding to roller extrusion granulator, through two roller press to form.
4. Semi-products conveying to final products screen, after screened, finer granule directly return to disc feeder, too big size granule through crusher crush then return to disc feeder.
5. After screened, qualified products conveying to full auto-packing machine to weigh, pack and storage.
Using roller granulating plant process produce compound fertilizer with the following disadvantages:
1. Roller extrusion granulating production no need heat and humidificate to material, not only save investment, but also save energy and can also suit for material content thermosensitive property, such as ammonium bicarbonate and some other organic fertilizer material granulating.
2. During the production process without waste water or waste gas efflux and won't pollute environment.
3. Roller extrusion fertilizer granulating with short process, easy to operate, convenient for realize production auto-control, improve the production efficiency.
4. For raw material property and granularity distribution without special requirements, so suit for many raw materials.
5. Flexible production, can change products solution, benefit for small batching produce special fertilizer.
6. Uniform products granularity distribution, won't agglomeration.
7. Roller granulating machine output products outlooks isn't smooth as drum granulator and slurry granulation and other traditional method produced granule.

Which tips you should pay attention during roller granulator production process?

Roller extrusion granulator has advantages of less investment, high profit, compact structure, reasonable working, advanced technology, no waste discharge, easy to operate, dry method granulation. Roller fertilizer granulator is the key equipment used for organic fertilizer, compound fertilizer production,then whether roller granultor normal working has directly relative to the economical profit.
First, when the staff set the double roller granulator feeding capacity, you should check the machine, make sure there isn't any debris falling in the machine and master the production temperature.
During the roller granulating machine working process, the clients will ask the following questions:
When roller granulating plant start working, material can't normal forming and appear sticky die phenomenon, it's because die with too high temperature, it should cooling for a while but don't stop working to solve the problem.
When roller granulator sold to india granulating, the water temperature should at 50-60degree, if lower will lead to the products can't forming, if higher will lead to the products adhesions.

New organic fertilizer granulator working principle:

New organic fertilizer granulator utilize high speed rotation mechanical mixing force and the airflow during the process produce, make fine powder inner the machine continuous mixing, granulating, balling and compacting and achieve the machine granulating purpose. The fertilizer granulator products is ball shape, sphericity above 0.7, granule size from 0.3mm to 3mm, balling rate above 90%. Granule diameter can through material mixing amount and main shaft speed suit adjust, generally speaking, the lower mixing amount, the higher the working speed, the granule size is smaller. New organic fertilizer making granulator application: chicken manure, pig manure, cow dung, pottery clay, kaolin, etc. The finer the raw material, the better of the granule balling degree.
Fertilizer granulating machine for organic fertilizer raw material livestock manure, wet compost fertilizer kind, MSW organic fermentation fertilizer granulating have specificity using. New organic fertilizer granulating plant qualified rate can be as high as 80-90%, suit for many different kinds formula, organic fertilizer compressive strength higher than disc granulator and drum granulator, big balling rate below 15%, granule size and evenness can according to user requires through the fertilizer making equipment variable speed function to adjust.

Organic fertilizer production process and features:

Organic fertilizer production process is making moisture low than 60% organic solid waste and accessories(straw and other plant), microorganism inoculants uniform mixing, through pool type aerobic continuous fermentation make it completely maturity, sterilization, deodorant and dewater. Fertilizer making line material after maturity moisture at the range of 30-35%, through screen separation and magnetic separation can be directly used for granulating ball shape organic fertilizer or through further step drying and produce powder organic matter.
Fertilizer production line produce fertilizer features:
1.Fertilizer making machine raw material with widely application: used for livestock manure, sugar filter mud, municipal sludge, paper sludge, straw and other coarse fiber organic waste with 30% moisture directly granulating, can produce ball shape granulator purity organic fertilizer, bio-organic fertilizer.
2.Organic fertilizer making line with high balling rate and biological bacteria survival rate: new process can make balling rate achieve above 90-95%, low temperature big amount of airflow capacity, drying new technology can make microbial survival rate can be as high as above 90%.
3.Fertilizer granulating machine with short process, low cost, the process required organic raw material no need pre-stage drying or crushing process, low cost(if adopt disc granulator or drum granulator making process, you should make organic raw material after fermentation moisture with moisture at about 30% drying to low than 13%, crushed to above 80 mesh and organic material adding amount should less than 30%).

How to solve briquette machine low capacity problem?

Each kind briquetting plant for sale with many model for client chosen according to their production capacity requires. Thus there is a misunderstanding: the only way to improve the machine production capacity is purchase big model briquette equipment. The following problems can also effect the machine working capacity, let's check the details:
1. Effect briquette press machine production capacity key factor is the machine property, if you bought a set ball press machine many index unqualified, then during the working process will often appear some problems, although you select bigger, it still can't provide the capacity you need; So, a qualified briquette machinery is the key factor to ensure the machine high working efficiency;
2. Only one set briquette machine can't make scale production, but the production line will make it. Except best briquette machine price, you also need crusher, conveyor, dryer, etc.
3. Whether the production process with smooth connection or high efficiency.
The big the briquette machine sold to india model, the higher the production capacity per unit time, it's systematic character, but if we can pay attention to above three tips, it's benefit for us save cost and achieve our required production capacity goal.

How to choice high pressure briquette machine binder?

Generally speaking, coal briquette press machine binder can divid three kinds: organic type, inorganic type, compound type.
Briquette machine organic type binders have the following kinds:
a.Coal tar pitch, coal tar, petroleum pitch and the wastes;
b.Macromolecule polymer like PVA,FAA,PA,PF, etc;
c.Starch type like papaya, sweet potatoes, corn starch and sugar residue, etc;
d.Industrial wastes like pulp waste, oily wastewater, waste tires, etc.

Ball press machine inorganic type binders have the following kinds:
a.Soil like bentonite, kaolin, clay, etc;
b.Cement like portland cement, hydraulic lime, pozzolan cement, natural cement, aluminous cement that can chemical combination produce stony matter;
c.Sodium silicate, quicklime, slaked lime, etc.

Briquetting plant for sale compound type binder have the following kinds:
a.Organic matter mixed with organic matter like coal tar mixed with bottom pulp;
b.Organic matter mixed with inorganic matter like bentonite mixed with sodium polyacrylate and sodium dihydrogen pyrophosphate;
c.Inorganic matter and inorganic matter like aluminum cement mixed with CaCO3、K2CO3.

As briquette equipment sold to india compound binder between admixtures can make complementary function, exert complex effect, improve binder pleiotropic, so, it's new type binder a main direction.

Improve briquette machine working efficiency,daily maintenance is very important

Coal briquette machine with widely application, can forming all kinds coal powder(coking coal, lignite, caking coal, anthracite, etc), mineral powder, dry powder, slag and other powder material. Coal briquetting plant with different model and different power, when select you should according to clients capacity requires to determine.

Briquette making machine maintenance:
1. Before briquetting plant for sale start working, you should make sure whether circuit normal connection or not, as briquetting machinery is a machine for special using, it should better be checked by professional electrician, during this period, you should make raw material preparation work, only make sure there are enough raw material, then we can make sure the pressed briquette strong, hard to crush.
2. When briquette machine sold to india stop working, you should keep inner machine clean, as during the machine working process will produce big amount of powder dust. After finished using, you should keep coal dust briquette machine clean and without dust.

Desulfurization gypsum briquette machine details:

Desulfurization gypsum main used for best briquette equipment price press desulfurization gypsum powder, after briquetted used for cement raw material, desulfurization gypsum briquette machine has features of high forming pressure, easty to release from the roller, high production capacity, low energy consumption, etc.

Resent years, coal fuel power plant gas desulfurization industrial high speed development, produce big amount of byproduct desulfurization gypsum. Briquette press machine using industrial byproduct gypsum instead of natural gypsum, not only saved gypsum mineral resource, decrease mine, transport process produced environment pollution, also provide suitable products the market needs.

The briquetting plant for sale can make desulfurization gypsum powder briquette pressing and forming once, high production capacity and balling rate. No matter from desulfurization gypsum raw material or from products testing results to analysis, gas desulfurization gypsum widely used in construction material industrial.

While as desulfurization gypsum with heavy moisture, it's a difficult question for briquette making machine forming, kefan ball press machine has features of compact sturcture, easy to operate, low energy consumption, high working efficiency, convenient to maintain, the desulfurization gypsum briquette machine sold to india can make desulfurization gypsum powder once forming without add any binder and balling rate at above 90%.

Briquette machine materials moisture requires:

Briquetting plant for sale is a kind equipment press powder material to briquette. Briquette machine with widely application, can press the following material to briquette or pellet: aluminum scrap, activated carbon, alumina, bauxite, caustic soda, charcoal, clay, coke breeze, coal, cryolite, limestone, etc. The purpose is to reduce powder dust, control volume weight, return to utilize, improve transport property, etc.

Ball press briquette machine material moistures requires:
(1)Suit moisture can make lubrication function, decrease briquette press machine forming system inner friction improve coal briquette mechanical strength, if with too heavy moisture, particle surface will thicken, effect particle particle completely concentrated, otherwise will decrease coal briquette mechanical strength.
(2)Adopt hydrophobic property binder forming, briquetting equipment raw material moisture should control low than 4%.
(3)Adopt hydrophilic property binder forming, general suit moisture is 10-15%, moisture should be control at a best range, wanted to know more about briquette machine price? Consult kefan machinery now!

How to high speed maturity chicken manure organic matter?

Chicken manure organic fertilizer production line produce organic require two steps: pre-fermentation and processing part and deep granulating part. Chicken organic fertilizer equipment making fertilizer process: raw material collection, high wet material crushing, mixing, granulating, drying, cooling, screening, coating, packing.
Chicken manure matrix production is complete with efficient bioconversion technology, through add the rot treasure agents to the organic matter, then through organic fertilizer plant maturity technology, achieve compost with high humic acid content.
Chicken manure fertilizer making machine with low cost, raw material readily available, low cost, low energy consumption, only depend on biological can decompose and drying materials.
In organic fertilizer, fertilizer granulator sold to india beneficial microorganisms can not only improve organic waste with high speed maturity, but also can improve vegetation comprehensive resilience, provide comprehensive nutrition for crops.

How much binder should using during coal briquette machine working process?

As coal with unique molecule structure, high porosity, after binder join the coal hole gap and fissure will strength the force between coal and binder. As different binder with different property. Thus, binder using amount should at a certain degree during coal briquette machine mixing process. Mixing with too less, coal powder can't completely moist and agglutinate; While mixing with too much, not only will increase the cost, but also can making coal granule with uninseparable connection, even can't drop out at coal briquette press machine discharging port.
Besides, coal briquette making machine output products quality effected by the following factors: coal briquette drying and caking solidification methods, binder and coal granule mixing time, whether coal briquetting equipment pressing time enough long or not, etc.
Coal dust briquette machine is a common briquetting equipment, production capacity form 1-2t/h to 30-50t/h according to user requires. Main used to processing coal slime, coal dust, media coal, etc. Coal briquetting plant india output products main used as fuel, solve wet coal sludge can't be using and difficult to store problems.

How to choice dry powder briquette machine?

Dry powder briquette press machine used to press lime powder, magnesium oxide powder, copper fine powder, chrome ore powder, lead and zinc scrap, etc. Widely used in metallurgy, chemical, refractory material industrials. According to present condition, dry powder briquette machine main used to press lime powder.
If your raw material contain water moisture, suggest you don't choice dry powder briquetting plant, you should according to material details condition choice other briquette machine. Dryer powder ball press machine with low capacity, high cost and suit to press material without moisture.
Dry powder briquette machine price is different as with different model, you should first confirm whether your material suit for using dry powder briquetting equipment, then according to the machine price, quality, manufacturer make details compare and choisen, dry powder briquette making machine production capacity is from 0.5-10t/h according to user needs.